Friday, August 31, 2012

Installers and Installation


I have found selecting the installer to be the most difficult part of the process..  At one point in Ontario there were only a few solar installation professionals and then Ontario introduced microFIT.  This was a golden opportunity to grow businesses or create new businesses in the PV arena.  The only problem was there are no certification bodies out there that will train and certify the installers thereby providing a measure for the consumer to judge the installer with.  It was the wild west and still is, as as far as I’m concerned.  So how do you find your installer?

A properly tethered installer
I would have to say in regards to determining who you will have to install your system the guidelines should be:

  • References-call the people, visit their site and ask specific questions about the installer
  • Length of time in business, a lot of people saw this as an opportunity, took some training and workshops and voila became an installer or Solar Installation company
  • Knowledge and expertise-what is the companies and installers background, what projects have them installed in the past?
  • is there an Electrician on staff that has a Master License or do they hire outwhat licenses do they have
  • what insurance do they have. Ask to see their certificate
  • are their crews permanent employees or hired as needed/how
  • will they accept a contract setup so that there is no payment until you get your OPA Application Approval Notice
  • what is the warranty on all hardware and their workmanship
  • confirm how the installer will provide you with confidence that the installation meets MicroFIT requirements.  In Ontario it is 60%.  Yes there are actually inspectors that can come by and request you prove that the installation met the 60% Ontario requirement.  It is your responsibility to show the government that the installation meets microFIT requirements.
  • • what type of survey have they taken of your house.  If it is just a Google Earth image survey; that is just the first step.  They should then visit the home, go up on the roof use an instrument to analyze your roofs shading and other issues that would affect your solar potential.  The 2 instruments that I have seen are the Solmetric Suneye and Solarpathfinder. Both will be able to show shading and sun angle over the year


Here is a website an individual can get a sense of the amount of  sunlight (insolation) and position of the sun during the year:


Timelines

 I had one company provide a timeline from initial OPA application to final contract approval of  6 months.  My installation from start to finish took approx. 3 months.
An once the job is done, confirm that all paper work, site plans, passwords, serial numbers etc. will be provided to you prior to final payment.   Keep in mind once the project is installed and operating, you still have to fill out additional contracts and forms from your local LDC and the OPA in order to finally get into the LDC's payment system.

Thursday, August 30, 2012

Rails and Hardware


Rail
Flashing
I really didn’t spend much time on this aspect, yet when you think of it, from a structural point of view, it is the most important. You may have the best inverter and the most efficient modules but if the hardware is poorly installed or not of sufficient quality, it will not only fail prematurely but may create a safety hazard.






There are a few points that I did catch:

• should be made of aluminum or stainless steel

• bolts should be tightened to specifications

• always use flashing to prevent leaks

• make sure that the WEEB grounding clips are the “outdoor” version not the indoor version. They look similar and can be confused even by pros. This is important because of deterioration over the long period of time the hardware will be exposed to the weather.

Wednesday, August 29, 2012

Inverters/Micro-inverters/DC-DC optimizers/maximizers etc


 What they are

Inverters convert your power from DC to AC for use in your home or on the Grid.  Along with solar modules, they represent the most important aspect of your solar array.  When considering an inverter for your PV system one would look at the following: efficiency of the system, warranty (product life)  and safety.

What do they cost

For system from 2 Kw to 10 Kw the inverter should cost from $1200 to $7,000.  The lower the price the lower the Kw that the inverter can handle.  Some inverters require additional accessories in order to facilitate their web communication interface.    If you purchase inverters and want to handle the MPPT (maximum power point tracking) separately then you would add Solaredge Optimizers or Tigo Maximizers and have to add the cost of the small unit that would be required for each solar panel you purchase, although I believe Solaredge has come out with a device where 1 optimizer connects to 2 panels now.  Prices range from $50 to $125 each.  For the microinverter (DC/AC inverters) such as Enphase or Enecsys, Powerone, SMA and Sparq  you would pay $150 to $200 each multiplied by the number of solar panels you have as well although in this case you would not need an inverter.

How long do they last

Inverters should last about 10-15 years and you can purchase extended warranties for them.   Solaredge for example is warrantied for 12 years although the company believes they will operate for at least 18 years without failure.  DC-DC power  and  microinverters optimizers/maximizers are another matter as they are relatively new.  Since they are new there is no long term history as to their ultimate reliability as opposed to the MTBF info provided.   The MTBF (meantime between failure) for these devices usually looks great when looking at the spec sheets but in the real world –it’s a guess and we not have realworld figures for awhile yet.  Remember with Enphase for example (its MTBF is 331 years), if there is a failure the panel will not produce power and you will have to have someone go up onto the roof to change the microinverter.  With Solaredge however, if the Optimizer fails it just fails and should be replaced but the panel will still produce electricity, just not managed.  One argument you hear, is the fact that Enphase uses electrolytic capacitors which some say dry out over time, while other companies such as Tigo and Solaredge use another type of capacitor that they say will not dry out and become defective.  In the end, these arguments could just be fake arguments since it just depends upon the quality of the capacitor being used and I am sure Enphase would like to be in business for a while and would not purchase capacitors that would fail in their devices.   But I’m not being a capacitor specialist, I don’t really know for sure.

Here is a discussion about this:




Where should your inverter be installed

Inverters that are properly certified can be installed and mounted outdoors or indoors without any problems.  But it would be a good idea to make sure that the sun is not shining directly on I, if mounted outdoors as it will reduce your energy harvest.  If you do place it indoors, there may be a humming sound that is distracting if you are working near it for any length of time.  Keep in mind as well, that they are quite large and especially the transformer version – very heavy.  Microinverters do not have this issue as they are mounted behind the module and there is no inverter at the panel side.


Should I get an inverter, a microinverter or a DC/DC optimizer/maximize?

This is the big question.  The simple answer would be to consider consider microinverters or DC/DC devices if there are shading issues or if you have panels facing east or west, have different panels or need more than 2 strings. There is also the electrical safety and fire safety argument.  Microinverters shut off at the module if they fail.   The Solaredge Optimizer will only generate 1 volt when the inverter is shutdown.  The Tigo is a little bit more problematic as it must communicate with each inverter through its wireless gateway to shutdown its Maximizers.  I don’t particularly like this approach.  Communication with the Solaredge Optimizers are through the electrical lines and therefore much more efficient. 
Solaredge Optimizer attached to rack


Inverters are the solution for a south facing, no shade issue installation.  They are cheaper and easier to install.

Update
Here's an update from May 6, 2013 (9.5 months operational) I now have 2 modules that are dark (show no power generation) based upon my web portal.  They are also not registering with the Inverter.  It could be that the problem is not the Optimizer, but the module or communications.  However the only way to find out is to bring in the company that did the install to check it out.  Knowing that micro inverters and optimizers could have problems my guarantee with the company is with installation only.  So although I have a 25 year warranty on the equipment, I still need a crew to come and determine what the problem is and potentially come back a second time to put in the replacement parts.  This is not a $50 fix so I did a cost benefit analysis of the impact of the loss of power over the 20 year period and it is worth it for  me to bring in the crew.  Remember with micro inverters and Optimizers or DC-DC equipment you have many more potential points of failure.  Now, do I regret using the Optimizer...no.  I still think from a fire and safety point of view, the web portal reporting aspect and having individual management of each of my panels that I am ahead financially.  However, If I was in an unshaded south facing situation I would definitely go with an Inverter only solution.
Note the dead modules-


Transformer or Transformerless

Transformerless inverters are relatively new.  The benefits of going TL are as follows:
•  less weight
• less expensive
• less noise
• firmware upgradeable
• safer



Many new inverters are transformerless. While these inverters offer several advantages, neither DC current-carrying conductor is grounded. Ungrounded systems must still “equipment ground,” i.e., connect all metallic enclosures, module frames, and racking to a common grounding conductor. Ungrounded systems have additional requirements per National Electrical Code Article 690.35.


This is an explanation by Kaco, the first inverter manufacturer to come out with a TL transformer.

http://www.kaco-newenergy.com/downloads/KACO_articles/110809_TLinverters.pdf


The following is a “buyers guide” to inverters which you may find useful.

https://homepower.com/articles/2012-grid-tied-inverter-buyers-guide

And this is an informative pdf on how inverters work:

http://solar.gwu.edu/index_files/Resources_files/How-Solar-Inverters-Work-With-Solar-Panels.pdf


Maximum Recommended PV Power. 

Systems are often sized so their power output is larger than the inverter output.  This may seem odd, but due to a number of factors such as climate( module temperature affects power production), soiling, production tolerances etc the modules would in fact produce less power the specified.  In order to maximize power production and potential financial returns balancing the ratio of modules to inverter can be contentious.
Inverter manufacturers specify the maximum pv  power that it’s inverter can handle and it is usually in a range of 115%-125%.

 Here is some terminology that will come up as you learn about inverters

Maximum Open-Circuit Voltage (Voc). 

Voltage is electrical pressure, and all electronic components, including inverters, have a maximum voltage they can withstand. This specification is the maximum input voltage that the array may reach under any condition.

Maximum Power Point Tracking (MPPT) Window

The MPPT window is a voltage range that the inverter can work within to find the maximum “knee” of the array’s IV curve to maximize array output as conditions vary.



Some Inverter Manufacturers




http://www.schneider-electric.com/site/home/index.cfm/ca/




http://www.power-one.com/renewable-energy




http://www.solaredge.com/



http://www.kaco-newenergy.com/index



http://enphase.com/



http://www.sma-canada.ca/




http://www.sparqsys.com/aboutmicro.html


Tuesday, August 28, 2012

Modules


Modules are the key to capturing light and creating power but how important is it to spend hours trying to decide which one is best for me?

Well it depends.
 
It is basically a cost benefit decision.  Limited roof space would require a more efficient module in order to achieve higher power production at potentially a higher cost per watt.  On the other hand if you have a large roof space, you could use a less efficient module at potentially alower cost per watt to generate the same energy production as the higher cost modules.
You have to look at your potential power production and decide whether the additional cost for a more efficient module would net out at more dollars for you in the long term.

There is some nomenclature you would need to know when evaluating modules.  This is handy when comparing modules.   A common test situation needs to be defined so the data can be replicated anywhere in the world and provide common data points.  There are 2 standards that you will see when discussing modules.

STC

Means Standard Test Conditions. Module performance is generally rated under standard test conditions (STC): irradiance of 1,000 W/m², solar spectrum of AM 1.5 and module temperature at 25°C.
  Basically, this defines a standard test that manufactures and test labs perform to test a module.  The companies would have a indoor solar testing simulator that meets the standard and therefore you would have a common data standard in order to compare  modules.

You would find STC in this context: A Siliken solar module is 240 Watts (STC).  Therefore 10 Siliken modules would be 2,400 Watts (STC).

PTC

Stands for PVUSA Test Conditions.  This is much closer to real world conditions.  You will find this value being used in California.  They use this to obtain the rebate that is provided in this jurisdiction.  PTC are 1,000 Watts per square meter solar irradiance, 20 degrees C air temperature, and wind speed of 1 meter per second at 10 meters above ground level


Other things to consider is the warranty for power and manufacture defects and power production over the 20 year period.  But beware,  the company might have a great warranty but will they be in business in 15 years?  Modules will lose efficiency year to year and this is stated in the warranty. The warranty may state something like this:
25 year linear power warranty/assuring 97% performance level the 1st year, from the 2nd to the 20th year module degradation is guaranteed to be less than or equal to .7% per year (Siliken module  performance warranty).  Modules are made to last.  I’ve seen a module that has been in continuous production since 1987; it’s slightly discoloured but still functioning.  Your modules should have a productive lifetime much greater than the 20 years warranted.  They are also designed to stand up to hail stones of a certain size and velocity.
  2012 is the year of implosion for module production-lots of companies have gone out of business.  What also is important is the temperature cooeficient- lower is better.  The lower the number the more efficient the module is at a high temperature.. Why this is important is that the modules can get very hot in direct sunlight 40- 50 degrees celsius.  Higher module temperatures will reduce the voltage by 0.04 to 0.1 volts for every one Celsius degree rise in temperature (0.04V/°C to O.l V/°C). 


Here is another explanation that I picked up while surfing the net:
Unfortunately, the 25ºC cell temperature used for testing is not a typical operating condition. In full sun, PV modules typically operate between 15°C and 30ºC (approximately 60°F to 90ºF) above the ambient temperature depending on how they are mounted (flush on a roof, on top of a pole, etc.). Thus, on a 25ºC (77ºF) day, cell temperature may be closer to 50ºC (122ºF). On a hot summer day, cell temperature can routinely approach or exceed 65ºC (149ºF). As cell temperature increases, voltage decreases. A decrease in voltage, at the same level of irradiance, means a proportional decrease in power. 
 Side by side, and all else being equal, a module with a 43ºC NOCT (nominal operating cell temperature)  should produce about 3% more power than a module with a 50ºC NOCT. 

The state of California does an review of modules and provides their own real word evaluation using PTC rather than STC


In Ontario, Canada you are restricted to modules manufactured or assembled in Ontario.  There are a few companies such as Silfab, Heliene and Canadian Solar to name a few that manufacturer in Ontario
Unfortunately there are many more manufacturers out there such as Sunpower  (who make excellent and efficient modules) which do not qualify as meeting the Ontario MicroFIT regulations.  For those of you going solar but not through MicroFIT, then you have a wider range of options.  From a price perspective take advantage of the cheap Chinese modules that are entering the market. Whether this is dumping or just that fact that the Chinese have decided to build capacity in this area, I don’t know but the prices are great.

You can search for current Ontario Solar Module Manufacturers by navigating to:
https://www.showreg.net/OSEI2009/default.asp?mode=2

Ontario Made Module Links



http://osmsolar.com/products.html

http://www.heliene.ca/

http://www.silfab.ca/

http://www.heshomeenergy.com/sharpsolarpanels.html (no website)

http://www.wsetech.com/solar%20panels%20csa.php

http://solgate.ca/about/

http://www.luminsolar.com/

http://www.eclipsall.com/

http://www.canadian-solar.ca/residential/

http://www.luminsolar.com/

http://www.magnum-solar.com/

http://ca.sanyo.com/News/-For-Reference-SANYO-Solar-Modules-used-for-Markham-s-first-municipally-owned-Solar-PV-Rooftop-project-to-power-under-the-Ontario-s-Feed-In-Tariff-program

http://www.schueco.com/web/ca/residential/solarheat_solarpower/products/photovoltaic_systems/pv_modules

http://www.solarizetech.com/

http://www.unconqueredsun.com/

http://www.soventix.ca/




Key points for Installation of modules on your roof


Orientation

For proper operation, the modules must be oriented as close as possible
toward the equator. In the Northern Hemisphere, this direction is south.
In most areas, this varies from the magnetic south given by a compass. A
simple correction must be made.


Height from roof

4-6” to allow proper ventilation and reduce heat although the modules can be mounted lower for visual appeal.

Angle of inclination

Permanently mounted modules should be tilted up from the horizontal .  The correct tilt angle varies with the times of year the system is used, and the latitude of the site.
The tilt angle is measured from the horizontal, not from a pitched roof or hillside.




The tilt should be within 10 degrees of the listed angle. For example, a system used throughout the year at a latitude of 35° can have a tilt angle of 25° to 45° without a noticeable decrease in annual performance.